When working with a table saw, it’s important that the operator follows precautions to prevent any accidents. Getting a nasty cut is the last thing a woodworker would want while working on a piece. This is where a push stick comes in handy.
This article shares different kinds of push sticks you can build from your workshop, and how you can make a woodworking push stick for a table saw.
The Different Kinds of Push Sticks
Hardware stores carry readymade push sticks in different forms and sizes. However, if you have lots of scrap wood and other compatible materials available at your workshop, you can easily make one yourself. Here are the different kinds of push sticks that you can build right from your workshop:
- Cabinet-grade push sticks
The use of cabinet-grade push sticks is recommended by the pros. Instead of relying on low-grade scrap wood, they use cabinet-grade wood, making it sturdier to use with a drill press, radial arm saw, router, and a scroll saw.
- Dual push sticks
Some recommend using two push sticks. These people use the first stick to push the wood from behind, and the second stick to keep the wood pressed flat against the fence to prevent chances of kickback.
- Plywood push sticks
The most popular type of push stick are those made of plain plywood. Despite its plain appearance, it’s still very effective in keeping the hands and arms away from the table saw’s blade.
- Polypropylene push sticks
One popular type of push stick back then was designed by Jimmy Diresta. Using a CNC router, he made push sticks out of polypropylene. This one featured a recessed notch that houses a magnet, which keeps the push sticks in line with the blade of the table saw.
Making a Woodworking Push Stick for a Table Saw
The main function of a push stick is to protect the hands while pushing wood through a table saw, or through other woodcutting machines that could potentially cut the fingers. This section teaches how to make a simple push stick using a piece of plywood.
STEP 1 – Prepare your template
Have a template you want to follow. If you don’t have one yet, you can run a search online and you can find lots of templates that you can download. After downloading, print out your template on a piece of bond paper.
STEP 2 – Prepare your plywood
For this project, you can prepare a ¾-inch regular spruce sheathing, but you can also use a ½-inch piece. It isn’t recommended to use types of wood that are more solid since they’re more prone to breakage around the handle part.
STEP 3 – Cut out your template
Trace your template on the surface of the plywood. Cut it out using a band saw. You can also use a jigsaw if you like.
STEP 4 – Round off the corners
Most woodworkers won’t round off the edges, but you can do this if you want your push sticks to have a comfortable grip. Use a router table for this step.
STEP 5 (OPTIONAL) – Finishing
Some woodworkers like to make their push sticks look fancy by adding finishing or paint. You may also sand the surface. However, these steps are optional since push sticks often get worn out from use.
So why would you want a woodworking push stick for a table saw?
First, it will hook onto the end of the materials you are working with, ensuring that it pushes the piece forward without having your hands so close to the blade. Second, it holds the wood down on the table top so it won’t lift while you’re cutting it, minimizing the chances of injury even more.
All in all, most woodworkers would use push sticks as a safety precaution, so it won’t hurt to have one in your workshop.
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